Capabilities

graphic02

Aftermarket & Value Added Services

  • Spare parts and stockist support for all Masoneilan and Consolidated products
  • Valve Remanufacture as per OEM specifications
  • Competitive Repair / Reverse Engineering
  • Maintenance, Repair and Overhaul (MRO)
  • Complete turnaround valve management
  • Parts manufactured to OEM specifications
  • Demolished and Refurbish valve

Field Service Engineers & Technicians

  • Pre – Commissioning and commissioning
  • Installation and site acceptance test (SAT)
  • Supervision
  • Total Valve management (Valvkeep software)
  • Turnaround management
  • Plant preventive maintenance and increase efficiency

All service engineer and technician are trained and qualified to MARC & GTC certification

graphic01
IMG_0021

 

 

 

Manufacturing and testing facility

Terengganu Operation Centre
Blasting and painting booth
Machining, lapping and welding shop
Inventory and storage area
Valve assembly up to size 24 inch
Calibration and Diagnostic

Test capabilities

Shell or assembled Hydrotest follow ASME B16.34 up to 10,000 psi
Seat leak test follow ANSI FCI 70-2/70-1
Performance step and functional test
Electronic Valve Tester (EVT II) for PSV on-line testing equipment
ValvScope - diagnostic equipment provides advanced capabilities accessing key performance characteristic of the Control Valve.
Smart Valve Interfacing - ValVue diagnostic software for communication with Masoneilan's Digital Positioner and Transmitter.
Pop test - Portable set pressure test bench for PSV by using air, N2 or water test media
HART and Foundation Fieldbus diagnostic

graphic05
img_17

 

 

Quality
Certified as Dresser Green Tag Center (GTC)
Certified as Masoneilan Authorised Repair Center (MARC)
Quality Assurance follow ISO 9001:2000 and ISO 9001:2008

Training Programs
Sizing & Selection software programs, Control Valves
Sizing & Selection software programs, Safety Valves
Valve basic design and terminology
Valve hands on, installation, service, maintenance and operation
Positioner installation, calibration and diagnostic features